Complete Error List of the CPU Modules¶
E1..E4 | d1 | d2 | d3 | d4 | Identifier 000…063 | AC500 display | <- displayed in 5) | |||
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Class | Comp | Dev | Mod | Ch | Err | PS501 PLC browser | ||||
Byte 6 Bit 6..7 | - | Byte 3 | Byte 4 | Byte 5 | Byte 6 Bit 0..5 | FBP- diagnosis block | ||||
Class | Interface | Device | Module | Channel | Error identifier | Error message | Remedy | Online number | Online text | |
1) | 2) | 3) | 4) | |||||||
AC500 CPU errors | ||||||||||
Errors directly reported by the CPU | ||||||||||
Severe errors | ||||||||||
2 | 9 | 0 | 2 | 0 | 15 | Not enough memory to generate the external reference list | 150999055 | E2: | ||
2 | 9 | 0 | 2 | 1 | 40 | Expected and current FWAPI version are incompatible | Update to newer version of PLC firmware | 150999144 | E2: | |
2 | 9 | 0 | 2 | 2 | 2 | Heap check failed / heap is corrupt | 1) Check project regarding usage of pointers for write access.
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150999170 | E2: | |
2 | 9 | 0 | 2 | 2 | 37 | Cycle time is greater than the set watchdog time | Change task configuration | 150999205 | E2: | |
2 | 9 | 0 | 2 | 2 | 38 | Access violation by an IEC task, e. g. zero pointer (details in call hierarchy) Exception cannot be assigned to an IEC task |
Correct program | 150999206 | E2: | |
2 | 9 | 0 | 2 | x ³ 4 | 38 | x = 2: Exception cannot be assigned to IEC Task x ³ 4: Index of the faulty IEC task, Task Index = x - 4 |
Correct program | 150999334 | E2: | |
2 | 9 | 0 | x ³4 | 2 | 38 | x = 2: Exception cannot be assigned to IEC Task x ³ 4: Index of the faulty IEC task, Task Index = x - 4 |
Correct program | 151003302 | E2: IEC Task 1 | |
2 | 9 | 0 | x | 2 | 37 | Cycle time of IEC task index x - 4 is greater than watchdog time (x = 31 -> IEC task index > 27) | Change task configuration | 151003301 | E2: IEC Task 0 | |
2 | 9 | 0 | 5 | 2 | 37 | Cycle time is greater than the set watchdog time Cycle time exceeded, but shorter than watchdog time |
Change task configuration | 151003301 | E2: IEC Task 1 | |
2 | 9 | 1..4 | 1 | 0 | 43 | Internal error | For Safety PLC: Check Safety PLC switch address setting. Restart Safety PLC. If this error persists, replace Safety PLC. | 151652395 | E2: Ext. 1..4 [COUPLER] | |
2 | 9 | 1..4 | 2 | 0..1 | 0 | This error occurs, if the CPU was stopped but a coupler does not stop the communication. | Restart CPU or call support | 151654400 151654464 |
E2: Ext. 1..4 [COUPLER] | |
2 | 9 | 1..4 | 3 | 0 | 15 | There is not enough memory available for configuration of PROFINET Controller | Reboot PLC, reduce PROFINET configuration and reload project | 151656463 | E2: Ext. 1..4 [COUPLER] | |
2 | 9 | 1..4 | 3 | 0 | 43 | Internal error occured during configuration of PROFINET Controller | Reboot PLC and reload project | 151656491 | E2: Ext. 1..4 [COUPLER] | |
2 | 9 | 1..4 | 31 | 0 | 43 | Internal error | Replace module | 151713835 | E2: Ext. 1..4 [COUPLER] | |
2 | 9 | 10, 1..6 | 3 | 0 | 27 | No configuration available | Please contact AC500 support | |||
2 | 9 | 1..4 | 31 | 1 | 17 | Internal error, no access to IO data | Restart CPU or call support | 151713873 | E2: | |
2 | 9 | 1..4 | 31 | 2 | 17 | Internal error, no access to IO data | Restart CPU or call support | 151713937 | E2: Ext. 4 [COUPLER] | |
2 | 9 | 1..4/10 | 1 | 0 | 15 |
|
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151652367 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 1 | 0 | 17 | Accessing test to the Communication Module failed. |
For Safety PLC: Check Safety PLC switch address setting. Restart Safety PLC. If this error persists, replace Safety PLC. |
151652369 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER |
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2 | 9 | 1..4/10 | 1 | 0 | 18 | Watchdog test for the Communication Module failed | Check Communication Module | 151652370 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 1 | 0 | 30 | Error in configuration data, PLC cannot read configuration data | Create new configuration data | 151652382 | E2: Ext. 1 [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 1 | 0 | 34 | Timeout when setting the warm start parameters of the Communication Module | Check Communication Module | 151652386 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 1 | 0 | 38 | Installation of the Communication Module driver failed | Check Communication Module and FW version | 151652390 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 2 | 0 | 15 | Error occurred when creating the I/O description list of the Communication Module | Check Communication Module and FW version | 151654415 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..6/10 | 3 | 0 | 27 | Error configuration | Check configuration | 151656475 | E2: Int. [COUPLER] E2: Int. 1[COUPLER] E2: Ext. 6 [COUPLER] |
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2 | 9 | 1..4/10 | 3 | 0 | 40 | Error in firmware version of Communication Module (version not supported/too old) | Update firmware | 151656488 | E2: Ext. 1 [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 4 | 0 | 15 | Installation of a driver for the Communication Module failed | Check Communication Module and FW version | 151658511 | E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 1..4/10 | 31 | 0..7 | 3 | Watchdog error Communication Module/channel | Check Communication Module and FW version | 151713795 151713859 151713923 151713987 151714051 151714115 151714179 151714243 |
E2: Ext.[1..4] [COUPLER] E2: Int. [COUPLER] |
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2 | 9 | 8 | 4 | 0 | 0 | Maximum errors in series detected 50 telegrams in sequence are invalid or corrupted. Onboard I/O module is shut down | Restart PLC. If error still exists, replace PLC. | 151527424 | E2: Onboard I/O | |
2 | 9 | 11..12 | 2 | 0 | 43 | Watchdog error of CS31 protocol task. | Check CS31 configuration and task configuration | 151719979 | E2: COM[1|2] | |
2 | 9 | 11..13 | 1 | 0 | 15 | Installation of a protocol driver for the serial interface failed, not enough memory | Check CPU FW version | 151717903 | E2: COM[1|2] E2: FBP |
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2 | 9 | 11..13 | 1 | 0 | 17 | Initialization of the protocol driver for the serial interface failed | Check CPU FW version | 151717905 | E2: COM[1|2] E2: FBP |
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2 | 9 | 11..13 | 1 | 0 | 38 | Installation of the hardware for the serial interface failed | Check CPU FW version | 151717926 | E2: COM[1|2] E2: FBP |
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2 | 9 | 14 | 1 | 0 | 15 | Not enough resources for the I/O-Bus | Check CPU FW version | 151914511 | E2: I/O-Bus | |
2 | 9 | 14 | 1 | 0 | 17 | Installation of the I/O-Bus driver failed | Check CPU FW version | 151914513 | E2: I/O-Bus | |
2 | 9 | 14 | 1 | 0 | 43 | Incorrect data format of the hardware driver of the I/O-Bus | Check CPU FW version | 151914539 | E2: I/O-Bus | |
2 | 9 | 14 | 2 | 0 | 43 | I/O-Bus communication breakdown | Restart PLC | 151916587 | E2: I/O-Bus | |
2 | 9 | 20 | 31 | 2 | 2 | Error factory test | Check SD card | 152369282 | E2: SD card | |
2 | 9 | 20 | 31 | 31 | 18 | Error update | Check SD card | 152371154 | E2: SD card | |
2 | 9 | 21 | 31 | 1 | 2 | Display firmware is below version 2.2 AC500-eCo: Firmware of RTC module too old |
Update display firmware AC500-eCo: Update firmware of RTC module |
152434754 | E2: | |
2 | 9 | 24 | 2 | 1 | 38 | FPU division by zero | Correct program | 152572006 | E2: | |
2 | 9 | 24 | 2 | 2 | 38 | FPU overflow | Correct program | 152572070 | E2: | |
2 | 9 | 24 | 2 | 3 | 38 | FPU underflow | Correct program | 152572134 | E2: | |
2 | 9 | 24 | 2 | 4 | 38 | Forbidden FPU operation | Correct program | 152572198 | E2: | |
2 | 9 | 24 | 2 | 6 | 38 | FPU library function generated | Correct program | 152572326 | E2: | |
2 | 9 | 31 | 1 | 0 | 3 | Error internal ETHERNET | Replace module | 153028611 | E2:COM [1\|2] E2: FBP |
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2 | 9 | 0 | 2 | 3 | 27 | No configuration available | Please contact AC500 support | 150999259 | E2: | |
2 | 9 | 11..13 | 3 | 0 | 27 | No configuration available | Please contact AC500 support | 151722011 | E2: | |
2 | 9 | 25 | 3 | 1..2 | 27 | No configuration available | Please contact AC500 support | 152639579 152639643 |
E2: | |
Light errors | ||||||||||
3 | 9 | 0 | 2 | 1 | 15 | Init error Web Server, error allocating memory | Make web visualization smaller, clean up user RAM disc | 150999119 | E3: | |
3 | 9 | 0 | 2 | 1 | 17 | Registering the handler for persistent data areas, areas do not work correctly | Check CPU FW version | 150999121 | E3: | |
3 | 9 | 0 | 2 | 2 | 20 | Program not started because of an existing error (see PLC configuration CPU parameters, stop on error class) | Eliminate error and acknowledge | 150999188 | E3: | |
3 | 9 | 0 | 2 | 2 | 37 | User program contains an endless loop, a stop by hand is necessary | Correct user program | 150999205 | E3: | |
3 | 9 | 0 | 2 | 3 | 26 | Configuration error | Adapt PLC configuration | 150999258 | E3: | |
3 | 9 | 0 | 2 | 3 | 1 | Loading of boot project failed due to invalid target ID | Use correct target | 150999233 | E3: | |
3 | 9 | 0 | 2 | 3 | 27 | No configuration available | Create new configuration, check configuration | 150999259 | E3: | |
3 | 9 | 0 | 3 | 0 | 40 | Expected and current major configuration version are not equal | Check version of PLC firmware and PLC configuration | 151001128 | E3: | |
3 | 9 | 0 | 4 | 0 | 3 | Initialization of shared interface failed. | Check CPU and communication module configuration. | 151003139 | E3: IEC Task 0 | |
3 | 9 | 0 | 4 | 1 | 3 | Initialization of shared interface failed. | Check CPU and communication module configuration. | 151003203 | E3: IEC Task 0 | |
3 | 9 | 0 | 4..31 | 3 | 26 | Event-controlled task, unknown external event | Check task configuration | 151003354 | E3: IEC Task [0..27] | |
3 | 9 | 0 | 5 | 2 | 37 | CPU will not run when IRQ task is configured | Check task configuration | 151003301 | E3: IEC Task 1 | |
3 | 9 | 1..4/10 | 2 | 0 | 12 | Error occurred when reading the I/O description | Check Communication Module configuration | 151654412 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
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3 | 9 | 1..4/10 | 2 | 0 | 26 | Program was not started because of invalid configuration data of the Communication Module | Configure Communication Module | 151654426 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
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3 | 9 | 1..4/10 | 2 | 0 | 29 | Error occurred when deleting the configuration | Check Communication Module | 151654429 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
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3 | 9 | 1..4/10 | 3 | 0 | 26 | In the PLC configuration, the Communication Module was not configured correctly or not at all | Adapt PLC configuration | 151656474 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
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3 | 9 | 1..4/10 | 4 | 0 | 26 | IEC60870: Queue overrun | On IEC60870 try to increase sendbuffer k value | 015165822 | E3: Int. [COUPLER] | |
3 | 9 | 1..4/10 | 31 | 0 | 40 | ETHERNET: Wrong firmware version of ETHERNET Communication Module PROFINET Wrong firmware version of PROFINET Communication Module or wrong configuration |
ETHERNET: Update firmware PROFINET: Update firmware. It is not possible to use the 2.1 configuration format with firmware version 2.0.1 |
151713832 | E3: Ext. 1 [COUPLER] | |
3 | 9 | 8 | 1 | 0 | 3 | Timeout occurred while downloading configuration to Onboard I/O. | Restart PLC | 151521283 | E3: | |
3 | 9 | 8 | 1 | 0 | 8 | Onboard I/O module is defective, missing or firmware (bootcode/application) is invalid or not supported | Restart PLC, if error still exists replace PLC | 151521288 | E3: | |
3 | 9 | 8 | 1 | 0 | 31 | Wrong or unknown Onboard I/O module installed. Wrong Onboard I/O module in PLC configuration selected (e .g. module 8DI+6DO selected for PM564) or mismatch between production data and installed module detected. | Check PLC configuration | 151521311 | E3: | |
3 | 9 | 8 | 4 | 0 | 0 | Maximum errors in series detected. More than 50 telegrams in sequence are invalid or corrupted. Onboard I/O module is shutdown | Restart PLC | 151527424 | E3: | |
3 | 9 | 8 | 31 | 0 | 43 | Internal error in Onboard I/O module detected, e. g. resource problem or error of device driver. | Restart PLC | 151582763 | E3: | |
3 | 9 | 11..13 | 3 | 0 | 26 | Configuration error of the serial interface | Check configuration | 151722010 | E3: COM[1|2] E3: FBP |
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3 | 9 | 11..13 | 3 | 4 | 26 | Configuration error at protocol configuration | Check configuration | 151722266 | E3: COM[1|2] | |
3 | 9 | 14 | 3 | 0 | 26 | Parameter “Error LED”=Failsafe is only allowed, if parameter “Behaviour of outputs in stop=actual state in hardware and online” | Change configuration | 151918618 | E3: I/O-Bus | |
3 | 9 | 16 | 1 | 0 | 13 | Writing of the boot project failed (possibly no valid boot project available) | Reload project | 152045581 | E3: | |
3 | 9 | 18 | 2 | 4 | 14 | Failed to delete boot project | 152045582 | E3: | ||
3 | 9 | 20 | 1 | 2 | 13 | Failed to write to / read from SD card | Check write protection and file system consistenc | 152307853 | E3: SD card | |
3 | 9 | 20 | 1 | 20..24 | 8 | Error firmware update of the SD card, file could not be opened | Check SD card | 152309000 152309064 152309128 152309192 152309256 |
E3: SD card Int/Ext i <Name> FW | |
3 | 9 | 20 | 1 | 20..24 | 12 | Error firmware update of the SD card, error while reading the file | Check SD card | 152309004 152309068 152309132 152309196 152309260 |
E3: SD card Int/Ext i <Name> FW | |
3 | 9 | 20 | 1 | 20..24 | 13 | Error firmware update of the SD card, error while writing the file | Check CPU + Communication Module | 152309005 152309069 152309133 152309197 152309261 |
E3: SD card Int/Ext i <Name> FW | |
3 | 9 | 20 | 1 | 20..24 | 17 | Error firmware update of the SD card, error while accessing the Communication Module | Check Communication Module | 152309009 152309073 152309137 152309201 152309265 |
E3: SD card Int/Ext i <Name> FW | |
3 | 9 | 20 | 1 | 20..24 | 31 | Error firmware update of the SD card, file does not match the Communication Module type | Check SD card | 152309023 152309087 152309151 152309215 152309279 |
E3: SD card Int/Ext i <Name> FW | |
3 | 9 | 20 | 1 | 31 | 43 | Error creating the SD card task, involving no more use of the SD card | Restart PLC, check SD card | 152309739 | E3: SD card | |
3 | 9 | 20 | 3 | 10..14 | 8 | Error while reading/writing the configuration data from/to the SD card, file could not be opened | Check SD card | 152312456 152312520 152312584 152312648 152312712 |
E3: SD card Int/Ext i <Name> CFG | |
3 | 9 | 20 | 3 | 10..14 | 12 | Error while reading/writing the configuration data from/to the SD card, error while reading the file | Check SD card | 152312460 152312524 152312588 152312652 152312716 |
E3: SD card Int/Ext i <Name> CFG | |
3 | 9 | 20 | 3 | 10..14 | 13 | Error while reading/writing the configuration data from/to the SD card, error while writing the file | Check SD card | 152312461 152312525 152312589 152312653 152312717 |
E3: SD card Int/Ext i <Name> CFG | |
3 | 9 | 20 | 3 | 10..14 | 17 | Error while reading/writing the configuration data from/to the SD card, error while accessing the Communication Module | Check SD card and hardware configuration | 152312465 152312529 152312593 152312657 152312721 |
E3: SD card Int/Ext i <Name> CFG | |
3 | 9 | 20 | 3 | 10..14 | 31 | Error while reading/writing the configuration data from/to the SD card, file does not match the Communication Module type | Check SD card and hardware configuration | 152312479 152312543 152312607 152312671 152312735 |
E3: SD card Int/Ext i <Name> CFG | |
3 | 9 | 20 | 31 | 0 | 2 | File does not exist | Check SD card | 152369154 | E3: SD card Bootcode | |
3 | 9 | 20 | 31 | 0 | 8 | Error: Invalid file | Check SD card | 152369160 | E3: SD card Bootcode | |
3 | 9 | 20 | 31 | 0 | 13 | Error while updating the bootcode. Perhaps bootcode is invalid or some errors occurred while loading the bootcode into the PLC. | Check SD card, reload | 152369165 | E3: SD card Bootcode | |
3 | 9 | 20 | 31 | 0 | 19 | Error while updating the bootcode. Checksum error has occur while loading the new bootcode into the PLC. | Check SD card, reload | 152369171 | E3: SD card Bootcode | |
3 | 9 | 20 | 31 | 0 | 40 | Version is not supported, e.g. obsolete firmware | Check firmware version, update to latest version | 152369192 | E3: SD card Bootcode | |
3 | 9 | 20 | 31 | 0 | 43 | Other error, e. g. not enough memory or file system error | Update CPU firmware | 152369195 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 2 | File does not exist | Check SD card | 152369218 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 8 | Error: Invalid file | Check SD card | 152369224 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 13 | SD card errors: SDCARD.INI on SD card is missing, default was generated Copying the boot project from the SD card failed (may be that there is no valid boot project) Creating of the boot project failed (may be that there is no valid boot project) |
Check SD card | 152369229 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 40 | Version is not supported, e.g. obsolete firmware | Check firmware version, update to latest version | 152369256 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 41 | Copying the firmware from the PLC to the SD card failed | Check SD card | 152369257 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 1 | 43 | Other error, e .g. not enough memory or file system error | Update CPU firmware | 152369259 | E3: SD card Firmware | |
3 | 9 | 20 | 31 | 4 | 12 | Copying the boot project and/or (at least) the Communication Module configuration from PLC to SD card failed | Check SD card | 152369420 | E3: SD card Bootproject | |
3 | 9 | 20 | 31 | 4 | 13 | Copying the boot project and/or (at least) the Communication Module configuration from PLC to SD card failed | Check SD card | 152369421 | E3: SD card Bootproject | |
3 | 9 | 20 | 31 | 5 | 13 | Error while writing the source file | Check SD card | 152369485 | E3: SD card Sourcecode | |
3 | 9 | 20 | 31 | 7 | 8 | Error image update, file could not be found | Check SD card | 152369608 | E3: SD card Image | |
3 | 9 | 20 | 31 | 7 | 12 | Error while copying the boot project, retains, persistent and/or (at least) Communication Module from SD card to PLC | Check SD card | 152369612 | E3: SD card Image | |
3 | 9 | 20 | 31 | 7 | 13 | Error while updating the image, perhaps firmware is defective or an error occurred while writing the new image | Check SD card and firmware version, retry | 152369613 | E3: SD card Image | |
3 | 9 | 20 | 31 | 7 | 19 | Error while updating the image. Checksum error has occur while loading the new image into the PLC | Check SD card and firmware version, retry | 152369619 | E3: SD card Image | |
3 | 9 | 20 | 31 | 7 | 43 | Other error, e. g. not enough memory or file system error | Update CPU firmware | 152369643 | E3: SD card Image | |
3 | 9 | 20 | 31 | 29 | 0 | Error while updating the image of (at least) 1 Communication Module | Check SD card and FW version, retry | 152371008 | E3: SD card Firmware Communication Module | |
3 | 9 | 21 | 31 | 0 | 17 | Display could not be installed | Check FW | 152434705 | E3: | |
3 | 15 | 1 | 2 | 0 | 26 | Different configuration values at Function Block HA_CS31_CONTROL in CPU A and CPU B | Correct Application -> HA_CS31_CONTROL | - | - | |
3 | 15 | 1 | 3 | 0 | 26 | Different configuration values at Function Block HA_DATA_SYNC in CPU A and CPU B | Correct Application -> HA_DATA_SYNC | - | - | |
Warnings | ||||||||||
4 | 1 | 255 | 30 | 2 | 39 | More than one instance of SF_WDOG_TIME_SET or SF_MAX_POWER_DIP_SET | Correct user program | 184545447 | E4: | |
4 | 9 | 0 | 2 | 2 | 9 | Diagnosis buffer full | Clear all errors | 150999177 | E4: | |
4 | 9 | 0 | 2 | 2 | 10 | Error while copying web visualization/IEC RAM disc, RAM disc to small | Make web visualization/IEC program smaller, clean up user RAM disc | 150999178 | E4: | |
4 | 9 | 0 | 2 | 2 | 20 | Program not started because of an existing error (see PLC configuration CPU parameters, stop on error class) | Eliminate error and acknowledge | 150999188 | E4: | |
4 | 9 | 0 | 2 | 2 | 37 | Cycle time exceeded, but shorter than watchdog time | Adapt task configuration | 150999205 | E4: | |
4 | 9 | 0 | 2 | 2 | 43 | Control system was restarted by EC2 or power dip according to PLC configuration | 150999211 | E4: | ||
4 | 9 | 0 | 2 | 3 | 17 | Internal Error | Contact ABB Technical Support | 150999249 | ||
4 | 9 | 0 | 2 | 3 | 54 | FlexConfID is greater than the number of alternative configuration files. | Change FlexConf ID | 150999286 | E4: | |
4 | 9 | 0 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151001116 | E4: | |
4 | 9 | 0 | 3 | 1 | 40 | Boot code versions V1.1.3. (or older versions) support smaller RAM disk | Update boot code to 1.2.0 | 151001192 | E4: | |
4 | 9 | 8 | 2 | 0 | 52 | Interrupt lost. This happens when some input channels are configured as Interrupt on rising edge or Interrupt on falling edge and the function block ONB_IO_INT_IN is not called fast enough to acknowledge incoming interrupts events. | Check Task configuration and PLC program | 151523380 | E4: | |
4 | 9 | 1..4 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151656476 | E4: Ext. 1..4 [COUPLER] | |
4 | 9 | 1.4 | 3 | 0 | 40 | Selected configuration is not supported by the current coupler firmware. | Update the coupler firmware so that this configuration can be used | 151656488 | E4: Ext. 1..4 [COUPLER] | |
4 | 9 | 1..4/10 | 1 | 0 | 32 | Installation of the Communication Module driver failed, unknown Communication Module type | Check configuration | 151652384 | E4: Ext. [1..4] [COUPLER] E4: Int. [COUPLER] |
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4 | 9 | 1..4/10 | 2 | 0 | 3 | Within the specified time, connection could not be established to all of the slaves, I/O data may be (partly) invalid | Check slave for existence or set times according to the slave behaviour | 151654403 | E4: Ext. [1..4] [COUPLER] E4: Int. [COUPLER] |
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4 | 9 | 1..4/10 | 2 | 0 | 4 | No socket available | Check Communication Module settings with PLC browser | 151654404 | E4: Ext. [1..4] [COUPLER] E4: Int. [COUPLER] |
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4 | 9 | 10 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151656476 | E4: Int. [COUPLER] | |
4 | 9 | 11/12 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151722012 | E4: COM1 | |
4 | 9 | 13 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151722012 | E4: FBP | |
4 | 9 | 17 | 2 | 3 | 10 | Web visualization exceeds size of RAM disk | Build smaller web visualization | 152113354 | E4: | |
4 | 9 | 17 | 3 | 3 | 10 | Web visualization exceeds size of user RAM disk | Build smaller web visualization | 152115402 | E4: | |
4 | 9 | 17 | 3 | 3 | 8 | Incomplete download of web visualization | Try to download web visualization again | 152115400 | E4: | |
4 | 9 | 17 | 3 | 3 | 14 | Failed to cleanup unused parts of web visualization | not available | 152115406 | E4: | |
4 | 9 | 17 | 2 | 4 | 10 | Boot project exceeds size of RAM disc | Build smaller boot project | 152113418 | E4: | |
4 | 9 | 18 | 1 | 0 | 17 | PLC Configuration file could not be read | Reload project | 152176657 | E4: | |
4 | 9 | 18 | 2 | 4 | 10 | Boot project exceeds size of flash | Build smaller boot project | 152178954 | E4: | |
4 | 9 | 18 | 2 | 0 | 8 | Failed to write to / read from SD card | Check write protection and file system consistency | 152178696 | E4: | |
4 | 9 | 18 | 31 | 3 | 12 | Failed to read web visualization, power-off while web visualization has been flashed | Recreate web visualization | 152238284 | E4: | |
4 | 9 | 18 | 31 | 4 | 12 | Failed to read boot project from flash; power-off while boot project has been flashed | Recreate boot project | 152238348 | E4: | |
4 | 9 | 20 | 1 | 2 | 2 | Invalid value for FunctionOfCard in SDCARD.INI, value will be ignored | Check file SDCARD.INI on the SD card | 152307842 | E4: SD card | |
4 | 9 | 20 | 1 | 2 | 13 | Error of the key actualization of the SDCARD.ini file | Check SD card | 152307853 | E4: SD card | |
4 | 9 | 20 | 1 | 10..14 | 8 | Error Firmware update of the SD card, file could not be opened | Check SD card | 152308360 152308424 152308488 152308552 152308616 |
E4: SD card | |
4 | 9 | 20 | 1 | 10..14 | 12 | Error Firmware update of the SD card, error while reading the file | Check SD card | 152308364 152308428 152308492 152308556 152308620 |
E4: SD card | |
4 | 9 | 20 | 1 | 10..14 | 13 | Error Firmware update of the SD card, error while writing the file | Check CPU + Communication Module | 152308365 152308429 152308493 152308557 152308621 |
E4: SD card | |
4 | 9 | 20 | 1 | 10..14 | 17 | Error Firmware update of the SD card, error while accessing the Communication Module | Check Communication Module | 152308369 152308433 152308497 152308561 152308625 |
E4: SD card | |
4 | 9 | 20 | 1 | 10..14 | 31 | Error Firmware update of the SD card, file does not match the Communication Module type | Check SD card | 152308383 152308447 152308511 152308575 152308639 |
E4: SD card | |
4 | 9 | 20 | 3 | 10..14 | 1 | Error updating the Communication Module configuration, file does not match the Communication Module type | Check SD card | 152312449 152312513 152312577 152312641 152312705 |
E4: SD card CFG Int. E4: SD card Ext.1..4 CFG |
|
4 | 9 | 20 | 3 | 10..14 | 8 | Error updating the Communication Module configuration, file could not be found | Check SD card | 152312456 152312520 152312584 152312648 152312712 |
E4: SD card CFG Int. E4: SD card Ext.1..4 CFG |
|
4 | 9 | 20 | 3 | 10..14 | 27 | Error updating the Communication Module configuration, error while accessing the Communication Module | Check CPU + Communication Module | 152312475 152312539 152312603 152312667 152312731 |
E4: SD card CFG Int. E4: SD card Ext.1..4 CFG |
|
4 | 9 | 20 | 3 | 10..14 | 35 | Error updating the Communication Module configuration error while reading the file | Check Communication Module | 152312483 152312547 152312611 152312675 152312739 |
E4: SD card CFG Int. E4: SD card Ext.1..4 CFG |
|
4 | 9 | 20 | 3 | 10..14 | 36 | Error updating the Communication Module configuration, error while writing the file | Check SD card | 152312484 152312548 152312612 152312676 152312740 |
E4: SD card CFG Int. E4: SD card Ext.1..4 CFG |
|
4 | 9 | 20 | 3 | 20..24 | 8 | Error while reading/writing the configuration data from/to the SD card, file could not be opened | Check SD card | 152313096 152313160 152313224 152313288 152313352 |
E4: SD card | |
4 | 9 | 20 | 3 | 20..24 | 12 | Error while reading/writing the configuration data from/to the SD card, error while reading the file | Check SD card | 152313100 152313164 152313228 152313292 152313356 |
E4: SD card | |
4 | 9 | 20 | 3 | 20..24 | 13 | Error while reading/writing the configuration data from/to the SD card, error while writing the file | Check SD card | 152313101 152313165 152313229 152313293 152313357 |
E4: SD card | |
4 | 9 | 20 | 3 | 20..24 | 17 | Error while reading/writing the configuration data from/to the SD card, error while accessing the Communication Module | Check SD card and hardware configuration | 152313105 152313169 152313233 152313297 152313361 |
E4: SD card | |
4 | 9 | 20 | 3 | 20..24 | 31 | Error while reading/writing the configuration data from/to the SD card, file does not match the Communication Module type | Check SD card and hardware configuration | 152313119 152313183 152313247 152313311 152313375 |
E4: SD card | |
4 | 9 | 20 | 2 | 4 | 13 | Failed to copy boot project to SD Card | Check SD Card for free space | 152310029 | E4: SD card | |
4 | 9 | 20 | 31 | 0..15 | 0..15 | Communication Module update failed, error message of the Communication Module: Channel = Bit 4..7; Error = Bit 0..3 |
See table Communication Module errors Complete Error List of the Communication Modules | |||
4 | 9 | 20 | 31 | 0 | 2 | Error while updating the bootcode, *.gza is incorrect or not supported | Check SD card, update CPU firmware | 152369154 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 0 | 8 | Error while updating the bootcode, *.gza file could not be opened, e. g. file not found | Check SD card | 152369160 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 0 | 13 | Error while reading/writing the bootcode from/to the SD card, error while writing the file | Check SD card | 152369165 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 0 | 19 | Error while updating the bootcode, checksum failure of the written file | Update CPU firmware, check SD card | 152369171 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 0 | 40 | Error while updating the bootcode, version is not supported by hardware | Update CPU firmware | 152369192 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 0 | 43 | Error while updating the bootcode, internal error, e. g. not enough memory or file system error | Update CPU firmware | 152369195 | E4: SD card Bootcode | |
4 | 9 | 20 | 31 | 1 | 2 | Error while updating the firmware, *.gza is incorrect or not supported | Check SD card, update CPU firmware | 152369218 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 8 | Error while updating the firmware, *.gza file could not be opened, e. g. file not found | Check SD card | 152369224 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 13 | Error while reading/writing the firmware from/to the SD card, error while writing the file | Check SD card | 152369229 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 19 | Error while updating the firmware, checksum failure of the written file | Check SD card, reload | 152369235 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 40 | Error while updating the firmware, version is not supported by hardware | Update CPU firmware | 152369256 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 41 | Error while exporting the firmware to the SD card | Check SD card, reload | 152369257 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 1 | 43 | Error while updating the firmware, internal error, e. g. not enough memory or file system error | Update CPU firmware | 152369259 | E4: SD card Firmware | |
4 | 9 | 20 | 31 | 2 | 12 | No SD card inserted or SDCARD.INI file not found | Check SD card | 152369292 | E4: SD card | |
4 | 9 | 20 | 31 | 3 | 13 | SD card errors:
|
Check SD card | 152369357 | E4: SD card | |
4 | 9 | 20 | 31 | 4 | 12 | Error while exporting the user program and/or the Communication Module’s configuration to the SD card | Check SD card, reload | 152369420 | E4: SD card Bootproject | |
4 | 9 | 20 | 31 | 4 | 13 | Error while importing the user program and/or the Communication Module’s configuration from SD card | Check SD card, reload | 152369421 | E4: SD card Bootproject | |
4 | 9 | 20 | 31 | 5 | 12 | Error while importing the persistent data from the SD card | Check SD card, reload | 152369484 | E4: SD card Persistents | |
4 | 9 | 20 | 31 | 5 | 13 | Loading the source code failed | Check SD card, reload | 152369485 | E4: SD card Persistents | |
4 | 9 | 20 | 31 | 6 | 12 | Error while importing the retain data from the SD card | Check SD card, reload | 152369548 | E4: SD card Retains | |
4 | 9 | 20 | 31 | 7 | 8 | Error while updating the OEM-image, file not found | Check SD card | 152369608 | E4: SD card Image | |
4 | 9 | 20 | 31 | 7 | 12 | Error while updating the OEM-image, error while reading the file | Check SD card | 152369612 | E4: SD card Image | |
4 | 9 | 20 | 31 | 7 | 13 | Error while updating the OEM-image, error while writing the file | Check SD card | 152369613 | E4: SD card Image | |
4 | 9 | 20 | 31 | 7 | 19 | Error while updating the OEM-image, checksum failure | Check SD card, reload | 152369619 | E4: SD card Image | |
4 | 9 | 20 | 31 | 7 | 43 | Error while updating the OEM-image, internal error (e. g. not enough memory) | Check SD card, update CPU firmware | 152369643 | E4: SD card Image | |
4 | 9 | 20 | 31 | 8 | 1 | Error Firmware update of the SD card, no version could be found at the sdcard.ini | Check SD card | 152369665 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 2 | Error Firmware update of the SD card, file is incorrect or does not exist | Check SD card | 152369666 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 8 | Error Firmware update of the SD card, file could not be opened | Check SD card | 152369672 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 27 | Error Firmware update, wrong PLC mode (RUN) | Check PLC mode | 152369691 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 35 | Error Firmware update of the SD card, error while reading the file | Check SD card | 152369699 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 36 | Error Firmware update of the SD card, error while writing the file | Check SD card | 152369700 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 8 | 40 | Error Firmware update of the SD card, PLC version does not support the update | Update CPU firmware | 152369701 | E4: SD card Firmware MMI | |
4 | 9 | 20 | 31 | 9 | 1 | Error Firmware update of the SD card, no version could be found at the sdcard.ini | Check SD card | 152369729 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 2 | Error Firmware update of the SD card, file is incorrect or does not exist | Check SD card | 152369730 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 8 | Error Firmware update of the SD card, file could not be opened | Check SD card | 152369736 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 12 | Error Firmware update of the SD Card, file could not be read | Check SD card | 152369740 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 17 | Error Firmware update, wrong PLC mode (RUN) | Check PLC mode | 152369745 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 36 | Error Firmware update of the SD card, error while writing the file | Check SD card | 152369764 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 40 | Error Firmware update of the SD card, PLC version does not support the update | Update CPU firmware | 152369768 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 9 | 43 | Other error, e. g. not enough memory or file system error | Update CPU firmware | 152369771 | E4: SD card Firmware IO | |
4 | 9 | 20 | 31 | 29 | 0 | Error while updating the image of (at least) 1 Communication Module | Check SD card and FW version, retry | 152371008 | E4: SD card Firmware Communication Module | |
4 | 9 | 20 | 31 | 41 | 0 | Error Firmware update of the Communication Module | Update CPU firmware, reload | 152369728 | E4: SD card Firmware Coupler | |
4 | 9 | 21 | 31 | 1 | 2 | Error display firmware | Update display firmware | 152434754 | E4: | |
4 | 9 | 22 | 31 | 31 | 8 | Missing or exhausted battery | Insert battery or set parameter “Check Battery” to “Off” | 152502216 | E4: | |
4 | 9 | 22 | 31 | 31 | 53 | Battery status changed | 152502261 | E4: | ||
4 | 9 | 25 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 152639516 | E4: | |
4 | 9 | 27 | 1 | 2 | 0 | PLC performed reboot due to power dip | Check PLC’s power supply | 152766592 | E4: | |
4 | 9 | 29 | 31 | 0 | 2 | RUN/STOP switch in STOP position and trying to run user program via IEC 61131-3 editor | Check position of RUN/STOP switch | 152502216 | E4: | |
4 | 9 | 33 | 31 | 1 | 6 8 15 |
Startup/Restart of flashdisk failed | Check flashdisk | 153221190 153221192 153221199 |
E4: | |
4 | 9 | 33 | 31 | 2 | 43 | No filesystem found | Format flashdisk manually (PBC) | 153221291 | E4: | |
4 | 9 | 33 | 31 | 3 | 43 | Format failed | Check flashdisk | 153221355 | E4: | |
4 | 9 | 33 | 31 | 4 | 43 | Writing MBR failed | Check flashdisk | 153221419 | E4: | |
4 | 9 | 33 | 31 | 5 | 43 | Flashdisk has aged (close to end of life) | Prepare replacement of CPU | 153221483 | E4: | |
4 | 9 | 33 | 31 | 6 | 43 | Flashdisk has reached end of life, switched to read-only mode | Replace CPU | 153221547 | E4: | |
4 | 9 | 34 | 31 | 2 | 43 | SRAM disk has been formatted | 153286827 | E4: | ||
4 | 9 | 255 | 30 | 2 | 39 | More than one instance of SF_WDOG_TIME_SET or SF_MAX_POWER_DIP_SET | Correct user program | 167768231 | E4: | |
Error messages of the file system | ||||||||||
4 | 9 | 33 | 31 | 1 | 8 | no filesystem found | Contact support | 153221192 | Startup/Restart of flashdisk failed | |
4 | 9 | 33 | 31 | 1 | 15 | could not create drive instance | Contact support | 153221199 | Startup/Restart of flashdisk failed | |
4 | 9 | 33 | 31 | 1 | 6 | can’t open device driver | Contact support | 153221190 | Startup/Restart of flashdisk failed | |
4 | 9 | 33 | 31 | 2 | 43 | no filesystem found | Contact support | 153221291 | – | |
4 | 9 | 33 | 31 | 5 | 43 | flashdisk has aged | Contact support | 153221483 | Flashdisk has reached end of life, switched to read-only mode -> Replace CPU | |
4 | 9 | 33 | 31 | 6 | 43 | flashdisk is at end of (write) lifetime | Contact support | 153221547 | – | |
4 | 9 | 33 | 31 | 1 | 43 | unknown | Contact support | 153221227 | – | |
4 | 9 | 33 | 31 | 3 | 43 | formating memory location failed | Contact support | 153221355 | Format failed -> Check flashdisk | |
4 | 9 | 17 | 31 | 3 | 43 | formating memory location failed | Contact support | 152172779 | – | |
4 | 9 | 17 | 31 | 2 | 43 | no filesystem found | Contact support | 152172715 | – | |
4 | 9 | 34 | 31 | 3 | 43 | formating memory location failed | Contact support | 153286891 | – | |
4 | 9 | 34 | 31 | 2 | 43 | no filesystem found | Contact support | 153286827 | SRAM disk has been formatted | |
4 | 9 | 20 | 31 | 3 | 43 | formating memory location failed | Contact support | 152369387 | Online text – |
|
4 | 9 | 20 | 31 | 2 | 43 | no filesystem found | Contact support | 152369323 | – | |
Error messages of the I/O-Bus | ||||||||||
Severe errors | ||||||||||
2 | 14 | 1..10 | 31 | 1 | 34 | Timeout while initializing an I/O Module | Replace module | 234944610 | E2: I/O-Bus, Mod. [1..10] | |
2 | 14 | 1..10 | 31 | 4 | 33 | Timeout while waiting for Reset | Check I/O Module | 234944801 | E2: I/O-Bus, Mod. [1..10] | |
2 | 14 | 1..10 | 31 | 4 | 42 | Failure of the module, more than the max. permissible communication errors have occurred in sequence | Check module, FW version (PLC-browser: IO-bus desc) |
234944810 | E2: I/O-Bus, Mod. [1..10] | |
2 | 14 | 1..10 | 31 | 3 | 27 | No configuration available | Please contact AC500 support | 234944731 | E2: I/O-Bus, Mod. 1..10 | |
2 | 14 | 255 | 3 | 0 | 27 | No configuration available | Please contact AC500 support | 251598875 | E2: I/O-Bus | |
Light errors | ||||||||||
3 | 14 | 1..10 | 31 | 1 | 32 | Master and module could not agree on any protocol variant, no variant found which is supported by both the master and the module | Check FW version CPU / I/O module | 234944608 | E3: I/O-Bus, Mod. [1..10] | |
3 | 14 | 1..10 | 31 | 3 | 26 | Configuration error PLC configuration master |
Check configuration | 234944730 | E3: I/O-Bus, Mod. [1..10] | |
3 | 14 | 255 | 2 | 0 | 3 | Timeout while updating the I/O data at the program start | Check FW version CPU / I/O modules | 251596803 | E3: I/O-Bus | |
3 | 14 | 255 | 2 | 0 | 26 | Program was not started because of configuration error of the I/O-Bus | Check configuration | 251596826 | E3: I/O-Bus | |
3 | 14 | 255 | 3 | 0 | 26 | Configuration error PLC configuration master |
Check configuration | 251598874 | E3: I/O-Bus | |
Warnings | ||||||||||
4 | 14 | 1..10 | 31 | 1 | 34 | Timeout during parameterization | Check FW version CPU / I/O Modules | 234944610 | E4: I/O-Bus, Mod. [1..10] | |
4 | 14 | 1..10 | 31 | 1 | 35 | Timeout during parameterization | Check FW version CPU / I/O Modules | 234944611 | E4: I/O-Bus, Mod. [1..10] | |
4 | 14 | 1..10 | 31 | 31 | 44 | Module has not passed factory test | Replace module | 234946540 | E4: I/O-Bus, Mod. [1..10] | |
4 | 14 | 0..254 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 234881052 | E4: I/O-Bus, Mod. 0..254, 3, 0 | |
4 | 14 | 255 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 251598876 | E4: I/O-Bus | |
Error messages of the Onboard I/O Modules | ||||||||||
Severe errors | ||||||||||
2 | 8 | 0..7 | 3 | 0 | 27 | No configuration available | Please contact AC500 support | 134223899 134289435 134354971 134420507 134486043 134551579 134617115 134682651 |
“E2: Onboard I/O E2: Onboard I/O PWM E2: Onboard I/O IRQ E2: Onboard I/O FC E2: Onboard I/O AI E2: Onboard I/O AO E2: Onboard I/O E2: Onboard I/O |
|
2 | 8 | 255 | 3 | 0 | 27 | No configuration available | Please contact AC500 support | 150935579 | E2: Onboard I/O | |
Light errors | ||||||||||
3 | 8 | 255 | 2 | 0 | 3 | MaxWaitRun for onboard I/O Module has expired, when PLC is put into RUN state | Reboot and try it again. If the error still exists, replace CPU for testing | 150933507 | E3: Onboard I/O Ch: 0 | |
3 | 8 | 255 | 3 | 0 | 26 | Invalid configuration of Onboard I/O Module, e. g. 2 input channels are configured as fast counter and interrupt input at the same time. | Correct PLC configuration | 150935578 | E3: Onboard I/O Ch: 0 | |
3 | 9 | 8 | 2 | 0 | 52 | Frequency on interrupt input pin too high and interrupt events are missed | Correct frequency | 150933556 | E3: Onboard I/O Ch: 0 | |
Warnings | ||||||||||
4 | 8 | 1 | 2 | 1 | 2 | Invalid configuration value for PWM channel. Frequency / cycletime for the PWM channel of the 8DI+6DO and 8DI+6DO+2AI+1AO module are common and if both channel are configured for PWM, the frequency of the second channel must be set to 0. | Correct frequency | 134287426 | E4: Onboard I/O PWM Ch: 1 | |
4 | 8 | 1 | 2 | 0..1 | 4 | PWM channel frequency or cycle time too high | Correct frequency or cycle time | 134287364 134287428 |
E4: Onboard I/O PWM Ch: 0/1 | |
4 | 8 | 1 | 2 | 0..1 | 7 | PWM channel frequency or cycle time too low | Correct frequency or cycle time | 134287367 134287431 |
E4: Onboard I/O PWM Ch: 0/1 | |
4 | 8 | 1 | 2 | 0 | 52 | Frequency at interrupt input too high | Check task configuration and PLC program | 151523380 | E3: Onboard I/O | |
4 | 8 | 4 | 2 | 0..1 | 48 | Analog input value too high | Correct value | 134484016 134484080 |
E4: Onboard I/O AI Ch: 0/1 | |
4 | 8 | 5 | 2 | 0 | 48 | Analog output value too high | Correct value | 134549552 | E4: Onboard I/O AO Ch: 0 | |
4 | 8 | 255 | 2 | 0 | 26 | PLC was put into RUN state, although a configuration error is present, because parameter Run on config fault is set to YES | Correct PLC configuration | 150933530 | E4: Onboard I/O Ch: 0 | |
4 | 8 | 255 | 0 | 0 | 43 | Unspecified or internal error occured | Replace CPU | 150929451 | E4: Onboard I/O Ch: 0 | |
4 | 9 | 8 | 3 | 0 | 28 | Different configuration -> old firmware with new Control Builder Plus or new firmware with old Control Builder Plus | Update CPU firmware | 151525404 | E4: Onboard I/O | |
Error messages of the Communication Module Interface (6) | ||||||||||
Severe errors | ||||||||||
2 | 1..4 | 11/12 | 3 | 0 | 27 | Error configuration | Check configuration | 167772187 | E2: Ext. 1..4 [COUPLER], [COUPLER] 11..12, 3, 0 | |
2 | 1..4/10 | 255 | 3 | 0 | 2 | Same Node ID twice in the net | Use Node IDs only once | 184489986 | E2: Ext. [1..4] [COUPLER] E2: Int. [COUPLER] |
|
Light errors | ||||||||||
3 | 1..4 | 0..254 | 31 | 31 | 20 | Slave-To-Slave communication fails | Check configuration and version | 167837652 | E3: Ext. [1..4] [COUPLER] | |
3 | 1..4 | 0..254 | 31 | 31 | 41 | Error on distributed clocks | Check configuration and version | 167837673 | E3: Ext. [1..4] [COUPLER] | |
3 | 10 | 255 | 1 | 1 | 25 | Error timeout DHCP (>= 30 s); fallback IP set by configurator | Check network (IP address, wiring, …), check DHCP server | 184485977 | E3: Int. [COUPLER] | |
3 | 10 | 255 | 3 | 0 | 28 | Error: changing IP parameter while using this interface; no IP parameters can be changed if the device is in use | Log out, log in and set to run | 184490012 | E3: Int. [COUPLER] | |
3 | 10 | 255 | 4 | 5 | 25 | SNTP: Error - Timeout, no answer in PRESync timeout, program does not start | Check network (IP address, wiring, …), change PREsync timeout in configuration | 184492377 | E3: Int. [COUPLER] | |
3 | 10 | 255 | 4 | 5 | 38 | SNTP: Error - No answer from server (normal and backup), try again | Check network (IP address, wiring, …) | 184492390 | E3: Int. [COUPLER] | |
3 | 1..6/10 | 255 | 3 | 0 | 26 | Incorrect or missing Communication Module configuration. Setting of IP parameters failed. |
Configure Communication Module. Check the IP. |
184490010 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
|
3 | 1..4/10 | 255 | 5 | 0..15 | 0..15 | Error message of the operating system of the Communication Module: Channel = Bit 4..7 Error = Bit 0..3 |
See table Complete Error List of the Communication Modules | 184494080 | E3: Ext. [1..4] [COUPLER] OS E3: Int. [COUPLER] OS |
|
3 | 1..4/10 | 255 | 6..12 | 0..15 | 0..15 | Error message of the task x of the Communication Module: Task x = ‘Module’ - 5 Channel = Bit 4..7 Error = Bit 0..3 |
See table Complete Error List of the Communication Modules | 184496128 | E3: Ext. [1..4] [COUPLER] Task [1..7] E3: Int. [COUPLER] Task [1..7] |
|
3 | 1..4/10 | 255 | 31 | 0 | 33 | Timeout while waiting for reset of the Communication Module | Check Communication Module | 184547361 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
|
3 | 1..4/10 | 255 | 31 | 0 | 34 | Timeout while waiting for readiness of the Communication Module | Check Communication Module | 184547362 | E3: Ext. [1..4] [COUPLER] E3: Int. [COUPLER] |
|
Warnings | ||||||||||
4 | 1..4/10 | 0..7 | 31 | 31 | 47 | Short-circuit Communication Module/channel | Fix short-circuit | 167837679 | E4: Ext. [1..4] [COUPLER], [COUPLER] [1..7] E4: Int. [COUPLER], [COUPLER] [1..7] |
|
4 | 1..6/10 | 0..254 | 31 | 0..15 | 0..15 | Communication error to the slave, Channel = Bit 4..7 Error = Bit 0..3 |
See table Complete Error List of the Communication Modules | 167835648 | E4: Ext. [1..4] [COUPLER], [COUPLER] [1..254] E4: Int. [COUPLER], [COUPLER] [1..254] |
|
4 | 1..4 | 2 | 31 | 1 | 1 | PROFIBUS Slave device <device number>: connection lost Error initalization of slave configuration | Check connection Check configuration values of slave | 167835713 | E4: PROFIBUS Slave device 4 E4: Ext. 1..4 [COUPLER] , [COUPLER] 2 | |
4 | 1..4 | 2 | 31 | 1 | 14 | Error initialization of slave configuration | Check slave configuration | 167835726 | E4: Ext. [1..4] [COUPLER] , [COUPLER] 2 | |
4 | 1..4 | 2 | 31 | 2 | 2 | Runtime error of slave | Check slave configuration | 167835778 | E4: Ext. [1..4] [COUPLER] , [COUPLER] 2 | |
4 | 1..4/10 | 255 | 2 | 0..15 | 0..15 | Communication error of the Communication Module, Channel = Bit 4..7 Error = Bit 0..3 |
See table Complete Error List of the Communication Modules | 184487936 | E4: Ext. [1..4] [COUPLER] E4: Int. [COUPLER] |
|
4 | 10 | 255 | 4 | 5 | 3 | SNTP: Error finding connection to server; tried 5 times to get connection | Check network (IP address, wiring, …) | 184492355 | E4: Int. [COUPLER] | |
4 | 10 | 255 | 4 | 5 | 10 | SNTP: Error time; time difference makes time jump necessary, but too big / not allowed | Set time manually or allow bigger time jumps | 184492362 | E4: Int. [COUPLER] | |
4 | 10 | 255 | 4 | 5 | 34 | SNTP: Could not sync time before configured timeout | Check connection to time server and/or configure bigger timeout | 184482386 | E4: Int. [COUPLER] | |
Error messages of the serial interfaces | ||||||||||
Severe errors | ||||||||||
2 | 11..13 | 255 | 31 | 0 | 17 | Access errors:
|
Check FW version, replace CPU if necessary | 201324561 234878993 |
E2: COM [1..2] E2: FBP |
|
Warnings | ||||||||||
4 | 13 | 255 | 4 | 0 | 42 | Receiving error or timeout of the FBP slave interface | 234823722 | E4: FBP | ||
Error messages of the CS31 bus (COM1 = CS31 master) | ||||||||||
Class | Interface | Address | Module type | Channel | Error identifier | Error message | Remedy | Online number | Online text | |
Light errors | ||||||||||
3 | 11 | 0..61 | 0..5 | 0 | 8 | No module found on the CS31 bus | Adapt configuration | 184549384 | E3: COM1 [PROTOCOL] [0..61], [0..5], 0 | |
3 | 11 | 0..61 | 1..8 | 0..31 | 0..63 | S500 class 3 diagnostic sent by DC551 | See table Complete Error List of the S500 I/O Modules | 184549376 to 184549439 | E3: COM1 [PROTOCOL] [0..61], [1..8], [0..30 | (>=) 31] | |
3 | 11 | 255 | 1 | 0 | 8 | No module found on the CS31 Bus | Check configuration | 201263112 | E3: COM1 | |
Warnings | ||||||||||
4 | 11 | 0..61 | 0..5 | 0 | 8 | ICMK 14 with extensions configured, the extensions was not found on the bus | Check configuration | 184549384 | E4: COM1 [PROTOCOL] [0..61], [0..5], 0 | |
4 | 11 | 0..61 | 0..5 | 0 | 28 | Module discarded and registered again; is only reported at the start | 184549404 | E4: COM1 [PROTOCOL] [0..61], [0..5], 0 | ||
4 | 11 | 0..61 | 0..5 | 0 | 32 | Not configured module found on the bus, again discarded | Check CS31 bus, insert CS31_DIAG function block into the project | 184549408 | E4: COM1 [PROTOCOL] [0..61], [0..5], 0 | |
4 | 11 | 0..61 | 0..5 | 0..15 | 1 | Internal error (error 1), reported by an AC31 I/O module | Check module | 184549377 | E4: COM1 [PROTOCOL] [0..61], [0..5], [0..15] | |
4 | 11 | 0..61 | 0..5 | 0..15 | 28 | Configured module does not match the module registered to the bus | Check PLC configuration, insert CS31_DIAG function block into the project | 184549404 | E4: COM1 [PROTOCOL] [0..61], [0..5], [0..15] | |
4 | 11 | 0..61 | 0..5 | 0..15 | 32 | Not configured module registered to the bus | Check PLC configuration, insert CS31_DIAG function block into the project | 184549408 | E4: COM1 [PROTOCOL] [0..61], [0..5], [0..15] | |
4 | 11 | 0..61 | 0..5 | 0..15 | 47 | Short-circuit on CS31 module/channel | Fix short-circuit | 184549423 | E4: COM1 [PROTOCOL] [0..61], [0..5], [0..15] | |
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 2 | Cut wire (Error 2) of an AC31 I/O module | Remove error at the module or the channel | 184549378 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | |
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 4 | Overload (Error 4) of an AC31 I/O module | 184549380 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | ||
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 6 | Overload + cut wire (Error 6) of an AC31 I/O module | 184549382 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | ||
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 10 | Short-circuit + cut wire or “out of range” at analog modules (Error 10) of an AC31 I/O module | 184549386 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | ||
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 12 | Overload + short-circuit (Error 12) of an AC31 I/O module | 184549388 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | ||
4 | 11 | 0..61 | 0, 2, 4 | 0..15 | 14 | Short-circuit + overload + cut wire (Error 14) of an AC31 I/O module | 184549390 | E4: COM1 [PROTOCOL] [0..61], [0|2|4], [0..15] | ||
4 | 11 | 0..61 | 1, 3, 5 | 0..15 | 3 | Analog value exceeded (Error 3) of an AC31 I/O Module | 184549379 | E4: COM1 [PROTOCOL] [0..61], [1|3|5], [0..15] | ||
4 | 11 | 0..61 | 1, 3, 5 | 0..15 | 9 | Cut wire (Error 9) of an AC31 analog module | 184549385 | E4: COM1 [PROTOCOL] [0..61], [1|3|5], [0..15] | ||
4 | 11 | 0..61 | 1..8 | 0..31 | 0..63 | E4 error messages of DC551 and S500 I/O Modules, see table below | See table Complete Error List of the S500 I/O Modules | 184549376 | E4: COM1 [PROTOCOL] [0..61], [1..8], [0..30 | (>=) 31] | |
4 | 11 | 0..61 | 31 | 31 | 9 | Impossible configuration DC551 and S500 I/O Modules (too many I/Os in one cluster) | Change configuration | 184614857 | E4: COM1 [PROTOCOL] [0..61] | |
4 | 11 | 0..61 | 31 | 31 | 31 | Impossible configuration DC551 and S500 I/O Modules (too many parameters in one cluster) | Change configuration | 184614879 | E4: COM1 [PROTOCOL] [0..61] | |
4 | 11 | 0..61 | 31 | 31 | 34 | Outputs are written before the configuration of the modules DC551 + S500 I/O have been finished | 184614882 | E4: COM1 [PROTOCOL] [0..61] |
Remarks:
1) | AC500 uses the following interface identification: 14 = I/O Bus, 11 = COM1 (e.g., CS31 Bus), 12 = COM2 FBP diagnosis blocks do not contain this identifier. |
2) | The assignment for “Device” is as follows: 31 = Module, 1..10 = Expansion 1..10 |
3) | The assignment for “Module” is as follows: 31 = Module or module type (1 = AI, 3 = AO, 4 = DC) |
4) | In case of module errors, “31 = Module” is reported for the channel. |
5) | In the AC500 CPU firmware version, errors reported to the AC500 CPU by the DC505-FBP cannot be directly made visible on the display or in the PLC browser. |
6) | Communication Module errors: 1 = UDP DataExchange, 2 = UDP no AC31 Header, 3 = Online Protocol, 4 = Netconfig, 5 = SNTP, 6 = MODBUS |